Jishuken – Review Ringkas

Part

Process

Machine

Dari Tanggal

Sampai

Siap

Tema: —

S – Safety (Hijau)

Q – Quality (Oranye)

C – Cost (Merah)

W – Work Time (Biru)

—

Defect % (Before → After)

—

Downtime (min) (Before → After)

—

OK (Before → After)

—

NG (Before → After)

Ringkasan Kondisi

Periode	OK	NG	Total	Defect %	Downtime (min)

Top defect: —

SKK & SCWT

Aspek	Before	After	Δ (After–Before)
S – Safety	—	—	—
Q – Quality (Defect %)	—	—	—
C – Cost (NG)	—	—	—
W – Work Time (Downtime)	—	—	—

—

Rangkuman Proses Penyelesaian

1) Pemilihan Tema

Fokus pada penurunan defect & downtime proses terpilih berbasis data (QCDS).

2) Analisis Masalah

Burr: die tumpul/clearance tidak seragam, alignment feeder kurang stabil.
Salah Dimensi: locating/stopper aus, back-gauge/feeder tidak konsisten.
Scratch: chute/slide bergesek, penanganan output kurang standar.

3) Rencana Penyelesaian

(Q) Re-sharp & set clearance, rekondisi locating/stopper, re-zero feeder/back gauge.
(W) SMED untuk changeover; checklist start-up & troubleshooting minor stop.
(S) SOP handling & APD; padding area jatuhnya part.
(C) Kontrol scrap point, visual pareto harian.

4) Implementasi

Re-sharp dies + pencatatan interval; re-zero feeder/back gauge; pasang anti-slip.
Rekondisi locating/stopper + hard-stop; polishing chute/slide + air-blow.
SMED: preset shim kit, urutan setup standar; training & WI dipasang di mesin.

5) Standarisasi

WI setup, start-up checklist, SOP resharpen & inspeksi dies, form first-off.
Kontrol interval resharpen berbasis stroke; audit 5S & pareto harian.

Daftar Peserta / Tim Jishuken

Peran	Nama	NIK/ID

Catatan: jika tabel js_project_members berisi data untuk part/proses ini, daftar di atas akan mengikuti tabel tersebut; jika tidak, memakai daftar default.